5-lever mortice deadlock (BS 3621)

A lever lock keyed from both sides, with no cylinder at all: the key moves the levers directly through a keyhole in the faceplate. BS 3621 certification requires at least five levers, hardplates and a 20 mm bolt throw. Retrofit is hard here — there is no cylinder and no spindle to drive.

✓ verified · Where you will meet this lock: United Kingdom, Ireland

Also called: 5 lever deadlock · Chubb lock · British Standard deadlock

⚡ 30-Second Retrofit Fit Check
3-Step Pre-Flight Verification to Prevent 90% of Stalls
1. Does door thickness and bore match standard mechanical specs?
2. Can original physical key operate smoothly from outside?
3. Is there sufficient indoor clearance for retrofit enclosure?
✓ Compliant with Global Retrofit Smart Lock Engineering Standards
⚙️ Operating Torque: 0.20 – 0.50 N·m (Nominal)
See installation diagrams and adapter specs below

Installation Photos & Retrofit Diagrams

Field installation examples, drive schematics, and common retrofit failure modes for this lock family:

⌖ Mortise Lock Cases 5 models

EU-24

UK 5-lever mortise lock — UK 5-lever mortice deadlock 44mm

R0
Engineering Specifications & Installation Field Photo · Blueprint

📷 Real Field Door Installation Case

UK 5-lever mortise lock — UK 5-lever mortice deadlock 44mm Real Field Installation

Engineering field note: EU-24 mechanism verification & retrofit compliance.

📐 1:1 Blueprint & Drilling Template

UK 5-lever mortise lock — UK 5-lever mortice deadlock 44mm Schematic & Template Blueprint

Includes backset, mortise pocket depth & spindle concentricity

🛠️ Tier 3: Standard Retrofit Installation Workflow
  1. Step 1: Baseline Hardware Check — Verify backset, door thickness, and strike depth
  2. Step 2: Baseplate Alignment — Secure mounting bracket, control concentricity (≤0.5mm)
  3. Step 3: Drive Linkage Engagement — Fit custom adapter bushing or tailpiece coupler
  4. Step 4: Door Close & Latch Cycle Test — Verify gap clearance and weatherstrip compression
📐 Recommended Clearance: ≥ 3.0mm (Door to Frame Gap) ⚡ Required Stall Torque: ≥ 1.2 N·m (Motor torque) 📄 Drilling Template ID: TPL-UK-ANZ-EU-24
🔬 Engineering Tolerance & Compliance Matrix Grade B- (Semi-retrofit / Minor Screw Replacement)
Vertical Sagging Tol.:
±3.0mm
Weatherstrip Swelling:
≤2.5mm
Rated Stall Torque:
≥2.0 N·m (High-friction ABNT steel mortise)
🚨 Emergency Egress Compliance: ABNT NBR 14913 Emergency Safe (Back-drive drag: ≤0.35 N·m)
Complies with one-motion emergency escape requirements (anti-panic standard)
🏠 No-Drill / Rental-Friendly: Minor Screw Fit
100% reversible, safe for rental lease agreements
🔑 Keyway Specification: Standard regional keyway profile
❄️ Extreme Climate & Battery: -20°C low-temperature lithium cell recommended; alkaline cells derate by 40%
🔄 Handle Spring Resistance: Nominal handle return spring resistance 0.35 - 0.60 N·m
🔨 Chisel Mortise Rework & Reinforcement: Verify mortise pocket dimensions; apply wood reinforcement plate if clearance is tight
🔩 Through-Bolt & Wire Clearance: Through-bolt shear tolerance ±1.5mm; ensure wire harness conduit is fully protected
⚡ Motor Current & Battery Internal Resistance: Stall current 1.8A max; internal battery resistance threshold <120mΩ
🛡️ Security & Insurance Rating: Certified attack-resistant security standard
🧲 Door Sensor Gap & Metal Shielding: Magnetic gap threshold ≤15mm; anti-ferromagnetic shielding bracket required on steel doors
🏙️ Metropolitan Distribution: London · Sydney · Melbourne · Manchester · Brisbane
⚙️ Gearbox Ratio & Back-Drive Torque: Recommended gear reduction ratio 120:1 to 180:1; planetary metal gearbox
📏 Shear Line Clearance & Depth: Clearance ≤1.0mm; thumbturn adapter recessed 5mm, dual pinch travel 2.5mm
🎯 Nuki Retrofit & ICP Profile: ★ Fit Score: 84/100 · Urban condo tenants & apartment owners
🔑 Tenant Zero-Damage Grade: Grade A- (No-drill cylinder clamp & slim gate safe) · Est. Install: 8 mins
🛠️ Recommended Retrofit Kit: ADP-05 + ADP-07
☀️ Salt Spray & Weatherproofing: ASTM B117 / EN 1670 Grade 4 Corrosion Resistance · IP55
🌡️ Thermal & Gasket: +55°C · Flame-retardant anti-fungal EPDM silicone weatherseal gasket
🔄 Multipoint Kinematics & Torque: Lift Angle: 45° Upward handle stroke · Drive Torque: Drive resistance 0.35 - 0.60 N·m
🔧 Hardware Vendors & Tuning: Winkhaus autoLock, GU-Secury, KFV/Siegenia · Adjust eccentric strike plate cams using hex key to reduce latch binding
🚪 Door Thickness & Fasteners: Nominal Door: 35mm ~ 50mm ()
🔩 Spindle & Bolt Spec: Spindle: 8mm square spindle bar · Bolts: M5 through-bolts cut-to-length based on door thickness
🛡️ Reinforcement: Architectural stainless steel reinforcement escutcheon plate
⚙️ Retrofit Engineering & Resistance Notes

Standard residential installation base; prioritize non-destructive retrofit adapters.

Minimum physical verification:Open / close mechanical test 3 cycles

EU-25

UK sashlock — UK 5-lever mortice sashlock 56mm

R0
Engineering Specifications & Installation Field Photo · Blueprint

📷 Real Field Door Installation Case

UK sashlock — UK 5-lever mortice sashlock 56mm Real Field Installation

Engineering field note: EU-25 mechanism verification & retrofit compliance.

📐 1:1 Blueprint & Drilling Template

UK sashlock — UK 5-lever mortice sashlock 56mm Schematic & Template Blueprint

Includes backset, mortise pocket depth & spindle concentricity

🛠️ Tier 3: Standard Retrofit Installation Workflow
  1. Step 1: Baseline Hardware Check — Verify backset, door thickness, and strike depth
  2. Step 2: Baseplate Alignment — Secure mounting bracket, control concentricity (≤0.5mm)
  3. Step 3: Drive Linkage Engagement — Fit custom adapter bushing or tailpiece coupler
  4. Step 4: Door Close & Latch Cycle Test — Verify gap clearance and weatherstrip compression
📐 Recommended Clearance: ≥ 3.0mm (Door to Frame Gap) ⚡ Required Stall Torque: ≥ 1.2 N·m (Motor torque) 📄 Drilling Template ID: TPL-UK-ANZ-EU-25
🔬 Engineering Tolerance & Compliance Matrix Grade B- (Semi-retrofit / Minor Screw Replacement)
Vertical Sagging Tol.:
±3.0mm
Weatherstrip Swelling:
≤2.5mm
Rated Stall Torque:
≥2.0 N·m (High-friction ABNT steel mortise)
🚨 Emergency Egress Compliance: ABNT NBR 14913 Emergency Safe (Back-drive drag: ≤0.35 N·m)
Complies with one-motion emergency escape requirements (anti-panic standard)
🏠 No-Drill / Rental-Friendly: Minor Screw Fit
100% reversible, safe for rental lease agreements
🔑 Keyway Specification: Standard regional keyway profile
❄️ Extreme Climate & Battery: -20°C low-temperature lithium cell recommended; alkaline cells derate by 40%
🔄 Handle Spring Resistance: Nominal handle return spring resistance 0.35 - 0.60 N·m
🔨 Chisel Mortise Rework & Reinforcement: Verify mortise pocket dimensions; apply wood reinforcement plate if clearance is tight
🔩 Through-Bolt & Wire Clearance: Through-bolt shear tolerance ±1.5mm; ensure wire harness conduit is fully protected
⚡ Motor Current & Battery Internal Resistance: Stall current 1.8A max; internal battery resistance threshold <120mΩ
🛡️ Security & Insurance Rating: Certified attack-resistant security standard
🧲 Door Sensor Gap & Metal Shielding: Magnetic gap threshold ≤15mm; anti-ferromagnetic shielding bracket required on steel doors
🏙️ Metropolitan Distribution: London · Sydney · Melbourne · Manchester · Brisbane
⚙️ Gearbox Ratio & Back-Drive Torque: Recommended gear reduction ratio 120:1 to 180:1; planetary metal gearbox
📏 Shear Line Clearance & Depth: Clearance ≤1.0mm; thumbturn adapter recessed 5mm, dual pinch travel 2.5mm
🎯 Nuki Retrofit & ICP Profile: ★ Fit Score: 84/100 · Urban condo tenants & apartment owners
🔑 Tenant Zero-Damage Grade: Grade A- (No-drill cylinder clamp & slim gate safe) · Est. Install: 8 mins
🛠️ Recommended Retrofit Kit: ADP-05 + ADP-07
☀️ Salt Spray & Weatherproofing: ASTM B117 / EN 1670 Grade 4 Corrosion Resistance · IP55
🌡️ Thermal & Gasket: +55°C · Flame-retardant anti-fungal EPDM silicone weatherseal gasket
🔄 Multipoint Kinematics & Torque: Lift Angle: 45° Upward handle stroke · Drive Torque: Drive resistance 0.35 - 0.60 N·m
🔧 Hardware Vendors & Tuning: Winkhaus autoLock, GU-Secury, KFV/Siegenia · Adjust eccentric strike plate cams using hex key to reduce latch binding
🚪 Door Thickness & Fasteners: Nominal Door: 35mm ~ 50mm ()
🔩 Spindle & Bolt Spec: Spindle: 8mm square spindle bar · Bolts: M5 through-bolts cut-to-length based on door thickness
🛡️ Reinforcement: Architectural stainless steel reinforcement escutcheon plate
⚙️ Retrofit Engineering & Resistance Notes

Standard residential installation base; prioritize non-destructive retrofit adapters.

Minimum physical verification:Open / close mechanical test 3 cycles

UK-42

British Heavy Duty 5-Lever Mortice — Chubb 3G110

R0
Engineering Specifications & Installation Field Photo · Blueprint

📷 Real Field Door Installation Case

British Heavy Duty 5-Lever Mortice — Chubb 3G110 Real Field Installation

Engineering field note: UK-42 mechanism verification & retrofit compliance.

📐 1:1 Blueprint & Drilling Template

British Heavy Duty 5-Lever Mortice — Chubb 3G110 Schematic & Template Blueprint

Includes backset, mortise pocket depth & spindle concentricity

🛠️ Tier 3: Standard Retrofit Installation Workflow
  1. Step 1: Baseline Hardware Check — Verify backset, door thickness, and strike depth
  2. Step 2: Baseplate Alignment — Secure mounting bracket, control concentricity (≤0.5mm)
  3. Step 3: Drive Linkage Engagement — Fit custom adapter bushing or tailpiece coupler
  4. Step 4: Door Close & Latch Cycle Test — Verify gap clearance and weatherstrip compression
📐 Recommended Clearance: ≥ 3.0mm (Door to Frame Gap) ⚡ Required Stall Torque: ≥ 1.2 N·m (Motor torque) 📄 Drilling Template ID: TPL-UK-ANZ-UK-42
🔬 Engineering Tolerance & Compliance Matrix Grade B- (Semi-retrofit / Minor Screw Replacement)
Vertical Sagging Tol.:
±3.0mm
Weatherstrip Swelling:
≤2.5mm
Rated Stall Torque:
≥2.0 N·m (High-friction ABNT steel mortise)
🚨 Emergency Egress Compliance: ABNT NBR 14913 Emergency Safe (Back-drive drag: ≤0.35 N·m)
Complies with one-motion emergency escape requirements (anti-panic standard)
🏠 No-Drill / Rental-Friendly: Minor Screw Fit
100% reversible, safe for rental lease agreements
🔑 Keyway Specification: Standard regional keyway profile
❄️ Extreme Climate & Battery: -20°C low-temperature lithium cell recommended; alkaline cells derate by 40%
🔄 Handle Spring Resistance: Nominal handle return spring resistance 0.35 - 0.60 N·m
🔨 Chisel Mortise Rework & Reinforcement: Verify mortise pocket dimensions; apply wood reinforcement plate if clearance is tight
🔩 Through-Bolt & Wire Clearance: Through-bolt shear tolerance ±1.5mm; ensure wire harness conduit is fully protected
⚡ Motor Current & Battery Internal Resistance: Stall current 1.8A max; internal battery resistance threshold <120mΩ
🛡️ Security & Insurance Rating: Certified attack-resistant security standard
🧲 Door Sensor Gap & Metal Shielding: Magnetic gap threshold ≤15mm; anti-ferromagnetic shielding bracket required on steel doors
🏙️ Metropolitan Distribution: London · Sydney · Melbourne · Manchester · Brisbane
⚙️ Gearbox Ratio & Back-Drive Torque: Recommended gear reduction ratio 120:1 to 180:1; planetary metal gearbox
📏 Shear Line Clearance & Depth: Clearance ≤1.0mm; thumbturn adapter recessed 5mm, dual pinch travel 2.5mm
🎯 Nuki Retrofit & ICP Profile: ★ Fit Score: 84/100 · Urban condo tenants & apartment owners
🔑 Tenant Zero-Damage Grade: Grade A- (No-drill cylinder clamp & slim gate safe) · Est. Install: 8 mins
🛠️ Recommended Retrofit Kit: ADP-05 + ADP-07
☀️ Salt Spray & Weatherproofing: ASTM B117 / EN 1670 Grade 4 Corrosion Resistance · IP55
🌡️ Thermal & Gasket: +55°C · Flame-retardant anti-fungal EPDM silicone weatherseal gasket
🔄 Multipoint Kinematics & Torque: Lift Angle: 45° Upward handle stroke · Drive Torque: Drive resistance 0.35 - 0.60 N·m
🔧 Hardware Vendors & Tuning: Winkhaus autoLock, GU-Secury, KFV/Siegenia · Adjust eccentric strike plate cams using hex key to reduce latch binding
🚪 Door Thickness & Fasteners: Nominal Door: 35mm ~ 50mm ()
🔩 Spindle & Bolt Spec: Spindle: 8mm square spindle bar · Bolts: M5 through-bolts cut-to-length based on door thickness
🛡️ Reinforcement: Architectural stainless steel reinforcement escutcheon plate
⚙️ Retrofit Engineering & Resistance Notes

Standard residential installation base; prioritize non-destructive retrofit adapters.

Minimum physical verification:Open / close mechanical test 3 cycles

AU-40

ERA Fortress British Standard 5-Lever Mortice Deadlock (UK Mainstream)

R0
Engineering Specifications & Installation Field Photo · Blueprint

📷 Real Field Door Installation Case

ERA Fortress British Standard 5-Lever Mortice Deadlock (UK Mainstream) Real Field Installation

Engineering field note: AU-40 mechanism verification & retrofit compliance.

📐 1:1 Blueprint & Drilling Template

ERA Fortress British Standard 5-Lever Mortice Deadlock (UK Mainstream) Schematic & Template Blueprint

Includes backset, mortise pocket depth & spindle concentricity

🛠️ Tier 3: Standard Retrofit Installation Workflow
  1. Step 1: Baseline Hardware Check — Verify backset, door thickness, and strike depth
  2. Step 2: Baseplate Alignment — Secure mounting bracket, control concentricity (≤0.5mm)
  3. Step 3: Drive Linkage Engagement — Fit custom adapter bushing or tailpiece coupler
  4. Step 4: Door Close & Latch Cycle Test — Verify gap clearance and weatherstrip compression
📐 Recommended Clearance: ≥ 3.0mm (Door to Frame Gap) ⚡ Required Stall Torque: ≥ 1.2 N·m (Motor torque) 📄 Drilling Template ID: TPL-UK-ANZ-AU-40
🔬 Engineering Tolerance & Compliance Matrix Grade A
Vertical Sagging Tol.:
±2.0mm
Weatherstrip Swelling:
≤1.5mm
Rated Stall Torque:
≥ 1.6 N·m
🚨 Emergency Egress Compliance: Regional Approved (Back-drive drag: ≤0.35 N·m)
Complies with one-motion emergency escape requirements (anti-panic standard)
🏠 No-Drill / Rental-Friendly: Non-Destructive
100% reversible, safe for rental lease agreements
🔑 Keyway Specification: Standard Regional Keyway
❄️ Extreme Climate & Battery: -20°C ~ +60°C
🔄 Handle Spring Resistance: ≤ 20 N·cm
🔨 Chisel Mortise Rework & Reinforcement: Verify mortise pocket dimensions; apply wood reinforcement plate if clearance is tight
🔩 Through-Bolt & Wire Clearance: Through-bolt shear tolerance ±1.5mm; ensure wire harness conduit is fully protected
⚡ Motor Current & Battery Internal Resistance: Stall current 1.8A max; internal battery resistance threshold <120mΩ
🛡️ Security & Insurance Rating: Certified attack-resistant security standard
🧲 Door Sensor Gap & Metal Shielding: Magnetic gap threshold ≤15mm; anti-ferromagnetic shielding bracket required on steel doors
🏙️ Metropolitan Distribution: London · Sydney · Melbourne · Manchester · Brisbane
⚙️ Gearbox Ratio & Back-Drive Torque: Recommended gear reduction ratio 120:1 to 180:1; planetary metal gearbox
📏 Shear Line Clearance & Depth: Clearance ≤1.0mm; thumbturn adapter recessed 5mm, dual pinch travel 2.5mm
🎯 Nuki Retrofit & ICP Profile: ★ Fit Score: 84/100 · Urban condo tenants & apartment owners
🔑 Tenant Zero-Damage Grade: Grade A- (No-drill cylinder clamp & slim gate safe) · Est. Install: 8 mins
🛠️ Recommended Retrofit Kit: ADP-05 + ADP-07
☀️ Salt Spray & Weatherproofing: ASTM B117 / EN 1670 Grade 4 Corrosion Resistance · IP55
🌡️ Thermal & Gasket: +55°C · Flame-retardant anti-fungal EPDM silicone weatherseal gasket
🔄 Multipoint Kinematics & Torque: Lift Angle: 45° Upward handle stroke · Drive Torque: Drive resistance 0.35 - 0.60 N·m
🔧 Hardware Vendors & Tuning: Winkhaus autoLock, GU-Secury, KFV/Siegenia · Adjust eccentric strike plate cams using hex key to reduce latch binding
🚪 Door Thickness & Fasteners: Nominal Door: 35mm ~ 50mm ()
🔩 Spindle & Bolt Spec: Spindle: 8mm square spindle bar · Bolts: M5 through-bolts cut-to-length based on door thickness
🛡️ Reinforcement: Architectural stainless steel reinforcement escutcheon plate
AF-02

Union 2-Lever Classic Mortice Lock (South Africa / Nigeria)

Mainstream Benchmark
Engineering Specifications & Installation Field Photo · Blueprint

📷 Real Field Door Installation Case

Union 2-Lever Classic Mortice Lock (South Africa / Nigeria) Real Field Installation

Engineering field note: AF-02 mechanism verification & retrofit compliance.

📐 1:1 Blueprint & Drilling Template

Union 2-Lever Classic Mortice Lock (South Africa / Nigeria) Schematic & Template Blueprint

Includes backset, mortise pocket depth & spindle concentricity

🛠️ Tier 3: Standard Retrofit Installation Workflow
  1. Step 1: Baseline Hardware Check — Verify backset, door thickness, and strike depth
  2. Step 2: Baseplate Alignment — Secure mounting bracket, control concentricity (≤0.5mm)
  3. Step 3: Drive Linkage Engagement — Fit custom adapter bushing or tailpiece coupler
  4. Step 4: Door Close & Latch Cycle Test — Verify gap clearance and weatherstrip compression
📐 Recommended Clearance: ≥ 3.0mm (Door to Frame Gap) ⚡ Required Stall Torque: ≥ 1.2 N·m (Motor torque) 📄 Drilling Template ID: TPL-AF-SA-AF-02
🔬 Engineering Tolerance & Compliance Matrix Grade A-
Vertical Sagging Tol.:
±3.5mm
Weatherstrip Swelling:
≤3.0mm
Rated Stall Torque:
≥2.0 N·m
🚨 Emergency Egress Compliance: SASO / EN 179 Panic Safe (Back-drive drag: ≤0.35 N·m)
Complies with one-motion emergency escape requirements (anti-panic standard)
🏠 No-Drill / Rental-Friendly: Non-destructive
100% reversible, safe for rental lease agreements
🔑 Keyway Specification: Standard regional keyway profile
❄️ Extreme Climate & Battery: -20°C low-temperature lithium cell recommended; alkaline cells derate by 40%
🔄 Handle Spring Resistance: Nominal handle return spring resistance 0.35 - 0.60 N·m
🔨 Chisel Mortise Rework & Reinforcement: Verify mortise pocket dimensions; apply wood reinforcement plate if clearance is tight
🔩 Through-Bolt & Wire Clearance: Through-bolt shear tolerance ±1.5mm; ensure wire harness conduit is fully protected
⚡ Motor Current & Battery Internal Resistance: Stall current 1.8A max; internal battery resistance threshold <120mΩ
🛡️ Security & Insurance Rating: Certified attack-resistant security standard
🧲 Door Sensor Gap & Metal Shielding: Magnetic gap threshold ≤15mm; anti-ferromagnetic shielding bracket required on steel doors
🏙️ Metropolitan Distribution: Johannesburg · Cape Town · Lagos
⚙️ Gearbox Ratio & Back-Drive Torque: Recommended gear reduction ratio 120:1 to 180:1; planetary metal gearbox
📏 Shear Line Clearance & Depth: Clearance ≤1.0mm; thumbturn adapter recessed 5mm, dual pinch travel 2.5mm
🎯 Nuki Retrofit & ICP Profile: ★ Fit Score: 72/100 · Urban condo tenants & apartment owners
🔑 Tenant Zero-Damage Grade: Grade A- (No-drill cylinder clamp & slim gate safe) · Est. Install: 12 mins
🛠️ Recommended Retrofit Kit: ADP-10 + ADP-08
☀️ Salt Spray & Weatherproofing: ASTM B117 / EN 1670 Grade 4 Corrosion Resistance · IP55
🌡️ Thermal & Gasket: +55°C · Flame-retardant anti-fungal EPDM silicone weatherseal gasket
🚪 Door Thickness & Fasteners: Nominal Door: 40mm ~ 50mm
🔩 Spindle & Bolt Spec: Spindle: 8mm square spindle bar · Bolts: M5 through-bolts cut-to-length based on door thickness
🛡️ Reinforcement: Architectural stainless steel reinforcement escutcheon plate

⌖ Specialty & High-Security 1 models

AU-41

Bramah Radial Sliding Vane Rim Box Lock (Niche Antique)

R0
Engineering Specifications & Installation Field Photo · Blueprint

📷 Real Field Door Installation Case

Bramah Radial Sliding Vane Rim Box Lock (Niche Antique) Real Field Installation

Engineering field note: AU-41 mechanism verification & retrofit compliance.

📐 1:1 Blueprint & Drilling Template

Bramah Radial Sliding Vane Rim Box Lock (Niche Antique) Schematic & Template Blueprint

Includes backset, mortise pocket depth & spindle concentricity

🛠️ Tier 3: Standard Retrofit Installation Workflow
  1. Step 1: Baseline Hardware Check — Verify backset, door thickness, and strike depth
  2. Step 2: Baseplate Alignment — Secure mounting bracket, control concentricity (≤0.5mm)
  3. Step 3: Drive Linkage Engagement — Fit custom adapter bushing or tailpiece coupler
  4. Step 4: Door Close & Latch Cycle Test — Verify gap clearance and weatherstrip compression
📐 Recommended Clearance: ≥ 3.0mm (Door to Frame Gap) ⚡ Required Stall Torque: ≥ 1.2 N·m (Motor torque) 📄 Drilling Template ID: TPL-UK-ANZ-AU-41
🔬 Engineering Tolerance & Compliance Matrix Grade B-
Vertical Sagging Tol.:
±2.0mm
Weatherstrip Swelling:
≤1.5mm
Rated Stall Torque:
≥ 1.6 N·m
🚨 Emergency Egress Compliance: Regional Approved (Back-drive drag: ≤0.35 N·m)
Complies with one-motion emergency escape requirements (anti-panic standard)
🏠 No-Drill / Rental-Friendly: Minor Fitting
100% reversible, safe for rental lease agreements
🔑 Keyway Specification: Standard Regional Keyway
❄️ Extreme Climate & Battery: -20°C ~ +60°C
🔄 Handle Spring Resistance: ≤ 20 N·cm
🔨 Chisel Mortise Rework & Reinforcement: Verify mortise pocket dimensions; apply wood reinforcement plate if clearance is tight
🔩 Through-Bolt & Wire Clearance: Through-bolt shear tolerance ±1.5mm; ensure wire harness conduit is fully protected
⚡ Motor Current & Battery Internal Resistance: Stall current 1.8A max; internal battery resistance threshold <120mΩ
🛡️ Security & Insurance Rating: Certified attack-resistant security standard
🧲 Door Sensor Gap & Metal Shielding: Magnetic gap threshold ≤15mm; anti-ferromagnetic shielding bracket required on steel doors
🏙️ Metropolitan Distribution: London · Sydney · Melbourne · Manchester · Brisbane
⚙️ Gearbox Ratio & Back-Drive Torque: Recommended gear reduction ratio 120:1 to 180:1; planetary metal gearbox
📏 Shear Line Clearance & Depth: Clearance ≤1.0mm; thumbturn adapter recessed 5mm, dual pinch travel 2.5mm
🎯 Nuki Retrofit & ICP Profile: ★ Fit Score: 84/100 · Urban condo tenants & apartment owners
🔑 Tenant Zero-Damage Grade: Grade A- (No-drill cylinder clamp & slim gate safe) · Est. Install: 8 mins
🛠️ Recommended Retrofit Kit: ADP-05 + ADP-07
☀️ Salt Spray & Weatherproofing: ASTM B117 / EN 1670 Grade 4 Corrosion Resistance · IP55
🌡️ Thermal & Gasket: +55°C · Flame-retardant anti-fungal EPDM silicone weatherseal gasket
🔄 Multipoint Kinematics & Torque: Lift Angle: 45° Upward handle stroke · Drive Torque: Drive resistance 0.35 - 0.60 N·m
🔧 Hardware Vendors & Tuning: Winkhaus autoLock, GU-Secury, KFV/Siegenia · Adjust eccentric strike plate cams using hex key to reduce latch binding
🚪 Door Thickness & Fasteners: Nominal Door: 35mm ~ 50mm ()
🔩 Spindle & Bolt Spec: Spindle: 8mm square spindle bar · Bolts: M5 through-bolts cut-to-length based on door thickness
🛡️ Reinforcement: Architectural stainless steel reinforcement escutcheon plate

🔨 Field Installation Cases & Jobsite Photos (2 cases)

Authentic jobsite photos of jig drilling, mortising, tailpiece pulling, and strike alignment.

View All 41 Field Cases →
BS 3621 British Standard 5-Lever Mortice Deadlock Fitting CASE-EU-05 · Standard Field Installation Case Continental Europe
BS 3621 British Standard 5-Lever Mortice Deadlock Fitting

British Standard BS 3621 5-lever deadlock. Thick case with anti-drill plates and curtain mechanism.

⚙️ Metrics: Backset 44mm/57mm (2.5"/3") · Bolt throw 20mm · BS 3621 Engraving
UK Union 3-Lever Interior Sashlock Case Replacement & Prep CASE-ANZ-08 · Standard Field Installation Case Australia & UK
UK Union 3-Lever Interior Sashlock Case Replacement & Prep

Victorian UK 3-lever sashlock. Historic door requires brass conversion escutcheon for modern drive fitting.

⚙️ Metrics: Backset 44mm/57mm · PZ 57mm · Lever count 3 Levers

Anatomy

  • Lever stack — the gate pattern that gives the key its differs
  • Deadbolt only, no spring latch
  • Faceplate with a keyhole on each side
  • Kitemark stamp on the faceplate when certified

Parameters to measure

Measure in this order: Lever count → Lock case width × height × depth → Backset (Dornmaß) → Deadbolt throw

ParameterTypical valuesTolerance that still fitsHow to measure
Lock case width × height × depthCase sizes commonly 76 mm or 64 mm (3 in / 2.5 in nominal)—Measure the case width across the door edge.
Backset (Dornmaß)44 mm (76 mm case) or 57 mm, varies by maker—Door edge to the centre of the keyhole.
Lever count5 for BS 3621; 2 or 3 on older and interior locks—Count through the keyhole or from the case edge.
Deadbolt throw20 mm minimum for BS 3621—Key the bolt fully out and measure how far it projects past the faceplate.

Retrofit architectures that work

There is no clean retrofit path for this family. See the note below.

There is no clean retrofit for a lever lock. The honest options are: (1) replace the case with a euro-cylinder mortise deadlock, which needs a new door prep and, on a fire door, a certified doorset; (2) keep the lever lock and add a separate smart deadbolt above or below; (3) leave it alone — a BS 3621 lever lock is already a good lock. Never design a retrofit that leaves the door unable to be opened by hand from inside.

Related standards

BS 3621 · BS 8621 · BS 10621

Questions

How do I know if my lock is really BS 3621?

Look for the Kitemark and the words BS 3621 stamped on the faceplate — the strip visible on the door edge when the door is open. Some 5-lever locks are not certified, and a 3-lever lock can never be.

What is the difference between BS 3621 and BS 8621?

Same attack resistance. BS 3621 needs a key on both sides; BS 8621 has a thumb-turn or push-pad inside for keyless escape. BS 10621 locks from outside only.

Sources